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RSC-01 Powder Coating Lines
High-Efficiency Powder Coating Lines
RS powder coating lines are designed for maximum efficiency, ensuring optimal powder utilization, fast color changes, superior adhesion, and effective curing. With advanced automation and compliance with strict environmental standards, our systems prioritize both productivity and operator safety.
Achieving a high-quality finish with powder coating begins with a well-executed pre-treatment process. We brings decades of expertise in designing tailored solutions, whether it’s an intricate 8-step pre-treatment sequence or a precisely ventilated area for manual degreasing. Our focus is on creating a pre-treatment process that sets the foundation for an exceptional final product.
Beyond pre-treatment, our powder coating lines are fully equipped with all necessary process zones, including:
- Loading and Unloading Stations
- Cleaning Systems
- Spray Booths
- Drying and Curing Ovens
- Cooling Zones
- Ventilation Systems
Each element is carefully integrated to create a seamless, efficient, and environmentally responsible operation.
Comprehensive Solutions for Metal Powder Coating Lines
For large and complex automatic powder coating lines, effective project management is essential. We excels in coordinating the integration of diverse equipment, ensuring everything is delivered and installed according to schedule. With over 50 years of experience and a track record of delivering fully automated coating lines worldwide, we provide solutions that offer both flexibility and safety throughout the entire process.
Advanced Powder Coating Lines with Robotic Application
Our state-of-the-art powder coating lines can include advanced robotic powder application for precision coating of metal parts, ensuring consistent quality and efficiency. One example is a custom solution we designed for steel component coating, featuring an integrated pre-treatment and powder application system. This project highlights our ability to deliver tailored, high-performance solutions.
PAINTING LINE DESIGN ACCORDING TO SPECIFIC NEEDS
The design of a painting line can range from being fully manual with both the transportation from one process to another and the paint application being handled manually to a semiautomatic or full automatic painting line, where the transportation and/or application is automated.
Manual Painting Lines
A manual painting line is suitable when flexibility is crucial, e.g. when painting large, complex items or items of varying sizes and shapes. With many color changes, a manual paint application can also be the best solution.
The painting lines are designed with the required boxes and cabines for cleaning, pre-treatment, application and curing, and all processes are separated and ventilated according to needs.
Automatic Painting Lines
If there is a need for a painting line with large capacity, a full-automatic painting line is the best way to ensure an efficient and reliable painting process. In other situations, a semi-automatic line with manual handling of some of the processes can be the best solution.
In a fully automatic painting plant, the items are transported automatically from one process zone to another either on overhead conveyor, floor-mounted conveyor, power and free-conveyor or roller conveyor, and the paint application is performed by use of robots.
The complexity of an automatic painting line varies a lot depending on item type, capacity needs and surface treatment. Our many years of experience makes us specialists in designing these complex painting lines, where the design and composition of the different process zones ensure a final result that meets expectations.
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Huizhou Huaisheng Semi-Automation Coating Line for Aluminium items | Dongguang Donghua Electronics Automation Powder Coating Line for PC Accessories |
The large cyclone powder recovery system adopts European technology, with a single separation rate of up to 98%; The design of the entire powder room and the arrangement of the spray gun are conducive to improving the powder loading rate; The end of pipe filter adopts a rotary filter element for recycling, which is highly efficient, low-noise, and has minimal pollution; The equipment is equipped with a pulse airflow automatic cleaning system to ensure timely recycling of cleaned powder and foam; Adopting high-efficiency exhaust fans, with high efficiency and low energy consumption. […] | Semi automatic metal spraying and drying line, computer case spraying. The painting assembly line equipment is suitable for spray painting and plastic treatment on the surface of workpieces, and is mostly used for painting operations on single price or small batch workpieces. It is combined with transportation machinery such as hanging conveyors, electric rail carts, and ground conveyors to form transportation operations. […] |
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Semi automatic metal parts powder spraying and drying line | Rongyao Automation Coating Line for metal items |
This Semi automatic metal parts powder spraying and drying line, zone processing: pre-treatment, drying furnace, drying furnace cooling area, powder coating room, curing furnace, curing furnace cooling area. Spray coating system: manual powder coating room, large cyclone powder coating room with automatic color change and automatic recycling system. | This automated painting line for powder coating of signs and boards was designed by RS to meet the requirements of exceptional flexibility. Suspended coating equipment powder spraying room powder spraying line, including pre-treatment line, automated reciprocating powder spraying room, double track tunnel curing baking furnace, online and offline operation areas. |